What Industries Use Cleanrooms for Manufacturing
Cleanrooms are used in a wide range of industries, as they can help to keep the products manufactured in them free from contaminants. Cleanrooms control the environment in a manufacturing setting, making it easier to produce high-quality products. Due to this very reason, many industries are using cleanrooms. Hence, there are around 2,000 cleanroom installations or sales happening annually.
Different Types of Cleanrooms
The first thing to know about cleanrooms is that there are different types. The two main cleanroom classifications are ISO 14644-1:2005 and US Federal Standard 209E. Each classification is based on its ability to keep contaminants out, with a higher number representing better protection from contaminants.
Besides the standard-based classification, cleanrooms can also be classified based on their applications or walls. For instance, a modular cleanroom is built using pre-fabricated materials and assembled on-site. Some examples are hybrid cleanrooms, softwall cleanrooms, pharmaceutical cleanrooms, etc.
There are different types of cleanrooms, so if you plan to build a cleanroom for your own use case, try to check all the types and then determine what’s best for you.
Industries Using Cleanrooms
Based on the types of cleanrooms, many industries use them across different applications. Here are some of the industries that use cleanroom technology.
Pharmaceutical companies use cleanrooms to manufacture vaccines, drugs, and medical devices. In fact, data from the Pharma Manufacturing report shows that around 8,000 bio-pharmaceutical cleanrooms are currently in use.
Cleanrooms prevent contamination from outside sources such as dust and airborne microbes. Because of this strict control over the manufacturing environment, pharmaceutical companies can ensure that their products are safe for consumers.
Cleanrooms are also used to protect products from contamination during manufacturing and reduce the risk of cross-contamination between batches. Cleanrooms are also used to maintain a consistent environment for the production of pharmaceuticals, ensuring that the products are of the highest quality.
Cleanrooms are also used to store and transport pharmaceuticals, as well as to provide a sterile environment for the handling of medical devices. Cleanrooms are an essential part of the pharmaceutical industry, as they ensure that the products produced are safe and effective.
Without cleanrooms, there are chances of accidental drug adulteration. Moreover, if drug packaging is not done with cleanroom technology, even that can pose a challenge. Consider this study published in the Frontiers journal. According to the study, the Qipi Pill medicines were detected with pesticide residue and drug adulteration.
Semiconductor and hardware manufacturing are some of the most common uses for cleanrooms. When it comes to semiconductor manufacturing, companies need to ensure that their products are free of contaminants that could cause problems with the device. Cleanrooms help manufacturers achieve this by creating a controlled environment in which dust and particles will not interfere with production processes.
Cleanrooms are also used during electronics assembly because they allow for a more sterile environment where workers can assemble devices without worrying about them becoming damaged or flawed during assembly.
You can customize the cleanrooms for your requirements. For example, HP Labs recently built its own cleanroom lab. The lab was dedicated to semiconductor research. Moreover, they used a combination of industry-standard and in-house technologies.
HP is a huge company and may have the expertise to build its own cleanroom. However, designing efficient cleanrooms and implementing them can be challenging. Hence, if you ever find it difficult, you can always seek help from professional service providers for cleanroom installation.
The medical devices industry is one of the fastest-growing industries worldwide. According to Fortune Business Insights, the global medical device market is poised at $495.46 billion in 2022 and is expected to reach $718.92 by 2029.
In addition to manufacturing equipment and devices that help improve patient care, manufacturers also need cleanrooms to protect patients from infection. This can be extremely beneficial in preventing product liability cases. One simple contamination mistake in the product can cost thousands of dollars to businesses. However, cleanrooms give you the ability to mitigate any chances of it.
Cleanrooms are also beneficial with plastic injection molding. This means you can shape your medical device as you like with injection molding. By molding and then demolding products, you can customize the products in such a way that they attract customers.
Cleanrooms are used to manufacture cars. The cleanroom is used to manufacture the engine and other parts of the car, such as transmissions and seats. It’s also used to manufacture car bodies and body panels, including metal stampings, plastic parts, glass assemblies, and trim pieces like door handles or seat belts.
Cleanrooms are also used in electronics manufacturing, which is required for manufacturing EVs or driverless cars. Both EVs and driverless cars use semiconductors, and a small malfunction due to extra particles can lead to big issues.
Moreover, you can also use cleanrooms to make other parts of the vehicle. For instance, you can create internal parts, such as injectors and powertrains.
Cleanrooms Are Used for Manufacturing in a Variety of Industries
Cleanrooms are used for manufacturing in a variety of industries. One of the most frequently asked questions is, “What is a cleanroom, and why do I need one?” There are many uses for cleanrooms, as they can be found in laboratories, hospitals, and manufacturing facilities.
Cleanrooms are also Class 100 or ISO 5 environments, meaning they have less than 100 particles per cubic foot (0.1m3) of air. In addition to this tight particle count requirement, there must be low levels of airborne dust and water vapor. Cleanroom design specifications generally require HVAC systems to achieve these levels while providing proper airflow throughout the enclosure.
A variety of industries for manufacturing use cleanrooms. Cleanrooms help to create a safer working environment for employees, who are less likely to be exposed to contaminants that could cause illness or injury due to their protective nature.
They also play an essential role in ensuring the quality of products produced by ensuring that they’re free from dust particles or other contaminants that might compromise their performance or safety ratings.